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FOR THC APPLICATIONS

CAP04 New Product

 

Cap04 has 5 warning LED's and 4 outputs: Down, In-position, Up, Touch or Collision of cutting plate and Cable Fault (LED warning Only) 

Cap04 has separate circuitry for "touching" facility. 

It allows to operate on painted, laminated or rusty surface

 

 

CAP04-V

 

 

NEW Cap04-V has Remote Height Adjustment facility with 0-10VDC input.

          This input has opto-coupler isolated and floating against ground loop return.

           It allows adjust the cutting height by your CNC controller

 

US Customers can be directly contact with CNC4PC

  http://www.cnc4pc.com/

 

                        Large Ring           Fiber Sensor Head       Small Ring

               

         ODĜ=70mm  IDĜ=50mm --- ODĜ=30mm --- ODĜ=47mm  IDĜ=34mm

 

Capacitive Sensor

Non-Contact Height Sensor for Plasma and Oxy Fuel Cutter

Our torch capacitive height sensor with control unit can be fitted or retrofitted to any CNC Plasma or Flame Cutters.

Key Benefits

  • Non Contact, High Sensitive.
  • Height Adjustable "Externaly" and Gap (Dead Band) Adjustable "Internaly" have available
  • UP , DOWN, IN POSITION Outputs are 15V and 15mA.
  • TOUCH output for Crash Detection or Z Limit..
  • Five LED display shows UP, IN POSITION, DOWN, TOUCH, outputs and CABLE FAULT
  • Perfect Solution for Flame Cutters.

Advantage for Plasma Cutters:

  • Can be used as a IHS (Initial Height Sensing) for plasma cutters with voltage controlled height control systems such as Torchmate(TM) or Animatics Smart Motor controlled axis. It is also possible continuously height controll with Mach3 especially with Cap04 with PWM function

  • Ohmic sensing is a problem on rusty materials. Cap04 is not need to touch.

  • Due to non-contact operation, saves several seconds on each cut, allowing more cuts per hour.

  • Allows the arc voltage control to be disabled while cutting. Especially in corners, torch slowing down and this cause torch close to work pate

  • Prevents the torch from diving into workpiece during corners or when initially piercing heavy plate.

  • TOUCH output also use as a Limit Switch or Crash / Collision Detector for torch head

  • Cap04 maintains consistent cut quality even as the electrode wears by keeping the torch at the same distance from the plate. This allows the electrode to be fully used before change out.

THE MOST COMMON PROBLEM IS "DOUBLE ARCING"

  • Prevent Plasma Gas Snuffing: Double arcing, occurs when the torch begins to pierce with the torch nozzle touching the working plate. An example, if the torch-height controller find its initial height by pushing against the plate, and if the plate is thin enough to be pushed down, then the retraction of the torch will not set the correct initial height. The torch will fail to clear the plate because the plate follows the torch back up to its initial height setting. Snuffing of the plasma gas leads to uncontrolled double-arcing in the plasma chamber, causing catastrophic failure of the electrode and nozzle.

IF YOU DO NOT USE CAPACITIVE SENSOR

YOU NEVER KNOW WHERE THE TORCH IS

General:

  • Aluminium Die Cast Sealed box meet IP65 and Nema4.
  • Replaceable Sensing Ring.
  • Easy mount.

New.....

  • Cap04 builtin PWM function
  • PWM outputs drive H-Bridge-9
  • PWM duty ratio change proportional with height
  • Continuously monitoring the Torch height.
  • It operates in the narrow band. This allows high speed and smooth movement of the Z axis at cutting level.

Demo Video

More video on YouTube, search Agelkom

Demo video shows that height is controlled by CAP01 only (old model) . There is no other controller such as voltage or floating switch.

NEW VIDEO FROM CUSTOMER

Hypertherm HPR260 High Current High Frequency Ignition

There is no Z Axis Retract between cuts, save more hour

 

EDGE CUTTING TEST

CAP01 is no longer available  

 

 

Kapasitif Sensor

Kesilen Metale Temas etmeden yukseklik kontrolu saglar

Oksijen Kesiminde

  • Temassız Yuksek Hassasiyet
  • Harici Yukseklik Kontrolu, Operatör kesim sırasında kesim kalitesine bakarak yükseklik kontrolunu degistirebilir.
  • Onceden ayarlanan Aralık Seviyesi ile istenen hassasiyette yukarı ve asagı calısma aralıgı belrlenebilir.
  • "Carpma" ve "sensor kablosu hata" sinyal cıkısları vardır.
  • CNC Oksijen Kesimi için ideal cozum saglar.

Plazma Kesiminde Kullanım

  • Plazma Kesim makinelerinde ilk yukseklik kontrolu olarak kullanılabilir.
  • Temas ederek calisan Ohmic kontrol paslı metallerde problem yaratır. Ölcüm yapılamadıgı icin Torc Baslıgı daha fazla iner, Torc kırılır veya hasar görür. Cap01 temas etmeden calıstıgı icin bu tür problemlerle karsılasılmaz.
  • Aynı sekilde, Contact veya Touch olarak adlandırılan ( Z motoru duruncaya kadar Torcu aşagıya indiren ) sistemler oldukca sakıncalıdır, bastırılan metal yaylanma özelliginden geri gelir , yükselen metal kısım x/y hareketi sırasında Torc'a carpabilir. Ayrıca bu yükseklik hatası "Piercing" (ik ateşleme ve delme) sırasında Torc ucunu çabuk aşındırır.
  • Temas etmeden yukseklık kontrolu zamandan tasarruf saglar.
  • Bazı uygulamalarda gereken, "Kesim sırasında Ark Voltaj Kontolunu iptal " imkanını saglar
  • Kesilen parçanin tam kenarından kesime baslanmasını saglar.
  • Dik köşelerde olusan "Hatalı Ark Voltajı" problemini önler. Torcun daha fazla inmesini durdurur.
  • Limit Swic olarak kullanılabilir.
  • Yalıtımlı Aluminyum kutu icerisindedir. IP65 ve Nema4 özelliklerini karsılar.
  • Sensor halkası degisebilir.
  • Kolay monte edilir.

Diger uygulamar için bizi arayabilirsiniz. İsteginize uygun degişiklik yapılması mümkündür.